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Costs of Inventory holding?

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Costs of Inventory holding?
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John Hardwick
 09 Jul 2007, 14:06 #95 Reply To Post
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Joined: 09 Jul 07
Location: Reading
Member #7

Can people share their approaches to 'cost of holding inventory'? One of the principle benefits of "Lean" is inventory reduction, however accountants tend to treat this purely as a "cash flow" item, ignoring the cost of holding the inventory.

We have identified ; costs of multiple movements, obsolescence, incremental storage costs (e.g. off site storage), administration costs. All as 'hidden factory' elements, however we cannot get our accountants to agree a P&L figure to help justify improvements such as automation or batch size reduction.

Any thoughts?
John Hardwick
FIOM
Geoff Relph
 19 Jul 2007, 12:21 #98 Reply To Post
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Member #10

John,

The topic of Cost of inventory in my experience is very emotive. In my IBM days - I worked with Finace for over a year and fail to get any real resolution.

The view from the East was nearer 25%, whereas the west tend to only look at the cost of money 5-10%.

In the development of any business case Cost of Inventory can bias the decision significantly. In inventory reduction there are two components - 1. the cost of inventory which is an ongoing benefit and 2. the cash released by reducing the inventory which is a one off saving. Agruments rage over whether the Cash release inventory can be included in the business case - it will depend on whether the company is cash rich?

That was where the k-curve theroy came from when looking at optimum batch sizes - it does not rely on the Cost of inventory or the cost of ordering only looking at the result of flexing the ratio - this moves it from an EOG single decion to a business decision of Inventory Value versus number of batches processes - or business speed - capability. Which in my mind is much more pragmatic.


Dr Geoff Relph
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